{"id":74,"date":"2020-05-11T13:03:12","date_gmt":"2020-05-11T11:03:12","guid":{"rendered":"http:\/\/leroux.mobi\/blog\/?p=74"},"modified":"2020-05-12T13:20:56","modified_gmt":"2020-05-12T11:20:56","slug":"boiler-bits-4-the-mission-of-steam-plant-operations","status":"publish","type":"post","link":"https:\/\/leroux.mobi\/blog\/2020\/05\/11\/boiler-bits-4-the-mission-of-steam-plant-operations\/","title":{"rendered":"BOILER BITS 4: THE MISSION OF STEAM PLANT OPERATIONS"},"content":{"rendered":"\n<p>Many years ago I was employed by a fairly large company\nwith many and diverse operations to keep the gears turning towards increasing\nvalue for shareholders. It was during those years that I realized the value of\nsetting clear objectives that will create focus on desired performance and\noutcomes in a complex organization. And if every division did its bit of\nsetting, managing and achieving objectives, we should arrive at an accomplished\nmission for the greater organization. Not that we always succeeded in every\nrespect, but the company\u2019s performance was definitely above average and today\nis a JSE listed company of note.&nbsp;<\/p>\n\n\n\n<p>Applying this principle to the micro business environment takes us to\nthe boiler house with a burning question: is there a proper mission for steam\nplant operations (SPO)? And can it be broken down into key performance areas\n(KPA\u2019s) and key performance indicators (KPI\u2019s)? I am convinced it can be done,\nprovided we ask the right questions and adopt a proper approach.<\/p>\n\n\n\n<p>The first question is to identify who the \u201cClient\u201d of steam plant\noperations is, as the client will definitely have a significant say in the\nobjectives of SPO. Normally it is Production, or Operations, or the entity\nusing the steam to create value elsewhere.<\/p>\n\n\n\n<p>The second question follows naturally from the first, namely what\nexactly does the client\/user require from SPO in terms of steam supply?<\/p>\n\n\n\n<p>And lastly SPO has to consider the requirements of the larger\norganization and how it expects SPO to contribute to its mission. This includes\ndepartments such as finance, occupational health and safety and the\nenvironment, quality assurance, engineering, etc.<\/p>\n\n\n\n<p>It cannot be too difficult to find the answers. My personal attempt is\nlisted below:<\/p>\n\n\n\n<ol class=\"wp-block-list\"><li>Consistent steam pressure (steam supply)\nusually tops the chart. No steam means no production. Even low steam pressure\nmay affect production throughput and product quality, or can ruin product in\nprocess.<\/li><li>The cost of steam production draws an equal\namount of attention, especially from the accountants\u2019 side. This requirement\nboils down to maximizing boiler efficiency and minimizing the cost per ton of\nsteam produced.<\/li><li>Asset preservation. Boilers operate at high\npressure and temperature which can severely damage steam production assets if\nproper care is not exercised.<\/li><li>Boiler safety. Nobody wants to have a boiler\nexplode on site, or personnel being injured by unsafe plant or unsafe acts of\noperators.<\/li><li>Pollution of the environment has gained\ngreatly in importance over the past number of years. New legislation on\nemissions standards and control are promulgated every so often.<\/li><\/ol>\n\n\n\n<p>My proposed Mission for SPO then: To continuously supply steam to\nOperations at the required steam pressure at the lowest total cost per unit,\nwhilst preserving steam plant assets and not compromising the health and safety\nof persons, or the environment. (Or any derivative of the aforementioned.)<\/p>\n\n\n\n<p>How is SPO to respond to this proposed mission? In a nutshell:<\/p>\n\n\n\n<ol class=\"wp-block-list\"><li>Properly maintain assets. Focus on preventive\nmeasures and inspections. Utilize your boiler control system to assist with\naspects of predictive maintenance, and in identifying operator malpractices and\ndamaging operating conditions.<\/li><li>Diligently manage water treatment! It affects\nall aspects of boiler operation, including boiler capacity, efficiency, safety\nand preservation.<\/li><li>Train and manage boiler operators.<\/li><li>Manage coal procurement. Coal is part of the\ncombustion system and coal management and procurement should fall under SPO if\nthey are to be held accountable for specific boiler performance.<\/li><li>Use a proper control technology to improve\nboiler efficiency and to eliminate human intervention as far as possible.\nTechnology drives productivity improvement!<\/li><li>Ensure boilers are adequately protected\nagainst safety incidents and that appropriate alarms are activated in case of\ndeviations. Test safety devices on a regular basis.<\/li><li>Install smoke suppression equipment to reduce\nsmoke emissions if necessary. Otherwise monitor and treat emissions to comply\nwith legislative standards.<\/li><li>Identify and manage KPI\u2019s. A well designed\nboiler control system can go a long way towards calculating and processing\nboiler performance indicators and other management information.<\/li><\/ol>\n\n\n\n<p>Unfortunately there is no shortcut to excellence. It always requires\nhard work, sound knowledge and lots of dedication to accomplish.<\/p>\n\n\n\n<p class=\"has-text-align-center\"><em>This post was compiled by&nbsp;<strong>Ren\u00e9 le Roux<\/strong>&nbsp;for\nLe Roux Combustion, all rights reserved. Do you want to know more about steam\nplant management? Please contact us for your professional boiler automation,\nsteam system efficiency and coal characterization needs.<\/em><\/p>\n\n\n\n<p class=\"has-text-align-center\"><em>Kindly note that our posts do not constitute professional\nadvice and the comments, opinions and conclusions drawn from this post must be\nevaluated and implemented with discretion by our readers at their own risk.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Many years ago I was employed by a fairly large company with many and diverse operations to keep the gears turning towards increasing value for shareholders. It was during those years that I realized the value of setting clear objectives that will create focus on desired performance and outcomes in a complex organization. And if &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/leroux.mobi\/blog\/2020\/05\/11\/boiler-bits-4-the-mission-of-steam-plant-operations\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;BOILER BITS 4: THE MISSION OF STEAM PLANT OPERATIONS&#8221;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","enabled":false},"version":2}},"categories":[1],"tags":[],"class_list":["post-74","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"jetpack_likes_enabled":true,"jetpack-related-posts":[],"_links":{"self":[{"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/posts\/74"}],"collection":[{"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/comments?post=74"}],"version-history":[{"count":1,"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/posts\/74\/revisions"}],"predecessor-version":[{"id":75,"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/posts\/74\/revisions\/75"}],"wp:attachment":[{"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/media?parent=74"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/categories?post=74"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/leroux.mobi\/blog\/wp-json\/wp\/v2\/tags?post=74"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}